Danny Gallant
Mechanical Design Consultant
Engineering Technologist 4/Senior Mechanical Designer
Journeyman Precision Prototype Machinist
Tool and Die Maker
SME Certified Manufacturing Technologist (CMfgT)

 

I am a senior-level engineering technologist and mechanical designer with the rare background of also being a certified journeyman precision prototype machinist and tool and die maker. I have earned a reputation for being an “idea man” with a demonstrated track record of providing innovative, practical, and successful solutions applied to a wide variety of complex design challenges.

 

I have more than 40 years years experience including 36 years at Los Alamos National Laboratory (LANL). At LANL (now retired) the scope of my work encompassed the duties of a design or process engineer including responsibility for key design concepts and decisions that had a direct impact on project outcomes. I interacted with customers, conducted design reviews, collaborated with team members across diverse disciplines (including internationally), interfaced closely with machine shops for part fabrication, specified and procured components, and worked in the lab/shop to assemble, test, and qualify systems I designed.

 

For the last 24 years I have also worked as a mechanical design consultant on projects outside of LANL through my company Gallant Innovations, LLC. This is now my primary focus since retiring from LANL. Projects have included providing mechanical design and drafting services for complex linear particle accelerator systems, associated high-power RF systems, and scientific devices. A portfolio of my work can be found at www.gallantinnovations.com.


Professional Experience

 

01/99 to present

Gallant Innovations, LLC, Santa Fe, NM
Owner, Mechanical Design Consulting Business

·  Mechanical design consulting services.

·  Provide mechanical design and drafting services on a remote worker (work from home office) consulting basis primarily in the fields of linear particle accelerators, high-power RF systems, and scientific devices. See the porfolio page on my website.

·  Use web collaboration tools to work directly with client scientists and engineers from anywhere in the world.

·  Have both a machine shop (including a Haas VF-2 CNC mill) and a woodworking shop.

 

08/87 to 11/2023

Los Alamos National Laboratory (LANL)
Engineering Technologist 4/Senior Mechanical Designer
Retired in 2023 with 36 years of service.

·  Graduate (1990) of the LANL Machinist Apprenticeship Program; Nationally Certified Journeyman Precision Prototype Machinist. First four years at LANL as a skilled Machinist fabricating highly precise components for numerous R&D projects.

·  Progressed to a career as a Mechanical Designer/Engineering Technologist. Primary areas of design include robotic and automated systems, custom high-precision machinery, ultra-precision metrology machines, and special tools, jigs, and fixtures. All of these projects involve processing and handling of nuclear materials and components in a glove box environment.

·  Currently an Engineering Technologist 4/Senior Mechanical Designer. Duties include; serving as project leader, interacting with customers and potential customers, design conceptualization and development, creating presentations, conducting design reviews, drafting/detailing of engineering drawings, vendor/fabrication liaison, machining, machine assembly, calibration, qualification, installation, procedural documentation, directing the work of team members, providing technical expertise and advice on fabrication and design issues for team members, mentoring less experienced designers and engineers, and serving as the SolidWorks CAD administrator.

·  Selected, purchased, and set up a product data management (PDM) system for centralized storage/control of project CAD documents, developed a custom user interface for management of drawing title block data, established standard working procedures, developed templates and drawing formats, set-up and trained new users, and provided technical support.

 

01/86 to 07/87

Nelic Engineering, Albuquerque, NM
Tool and Die Maker

Largest tool and die contractor in New Mexico. Some clients were defense contractors, G.E. Aircraft Engines Div., surgical equipment companies, and a bus manufacturing company. Work included machining, heat treating, form and surface grinding, die assembling, die problem solving, die repair, fixture manufacturing, and prototype work.

 

09/84 to 01/86

Thompson Machine, Albuquerque, NM
Tool and Die Maker

Primary clients were Sandia National Laboratory, Los Alamos National Laboratory, and the jewelry manufacturing industry. Involved in all aspects of tool and die making including: quoting, die design and research, machining, heat treating, grinding, die try-out, die problem solving, inspection, and prototype work.

 

01/83 to 09/84

Power Industries, Albuquerque, NM
Machinist

Set-up short production runs on milling machines, lathes, and screw machines. Made specialty items, fixtures and prototypes.

 

06/80 to 06/82

Gallant Enterprises, Albuquerque, NM
Self-Employed

Performed contract jewelry manufacturing work.




Education and Training


College

University of New Mexico

63 credit hours completed towards a bachelor’s degree in mechanical engineering

3.98/4.0 GPA


Apprenticeship

Nationally certified journeyman precision prototype machinist.

Four year prototype machinist apprenticeship program at Los Alamos National Laboratory.

Graduated in two and one half years (the fastest in the program’s history) due to credit given for previous experience and excellent performance evaluations.


Trade School

Albuquerque Technical-Vocational Institute Machine Trades Program. 4.0/4.0 GPA.


Professional Certification

Certified Manufacturing Technologist (CMfgT) with the Society of Manufacturing Engineers (SME)


Training and Skills

  • Basic and Advanced courses in SolidWorks and Pro/ENGINEER.
  • 23 years experience using SolidWorks with an additional 8 years using Pro/ENGINEER for the design of complex and precise large assemblies.
  • Extensive experience with SolidWorks 3D Solid Modeling.
  • Basic and Advanced courses in Geometric Dimensioning and Tolerancing. Have produced thousands of formal engineering drawings to ASME Y14.5 GTOL standards.
  • Proficient with office software products, such as: Microsoft Word, Excel, and PowerPoint.
  • Proficient with using computer graphics software for PowerPoint presentations and posters.
  • Proficient with SolidWorks animation.
  • Qualified to operate all machine shop equipment.




 

 

Updated 02/19/2024